IOTPULSE
Book a demo
Case Study

From 78 alerts a week to 4 — and 6+ days of lead time on every failure.

A food-production operator running a 24-device cold-storage floor piloted IoT Pulse over eight weeks. Here's what happened.

Before Pulse
< 1 day
Avg. failure lead time
78
False-positive alerts / week
14
Emergency maintenance calls / month
With Pulse
6.4 days
Avg. failure lead time
4
False-positive alerts / week
2
Emergency maintenance calls / month
The operation

24 devices. One cold-storage floor.

The operator runs cold-storage rooms for food production: walk-in freezers, blast chillers, and refrigerated staging areas. Equipment failures meant spoilage, regulatory risk, and unplanned contractor calls.

Fleet
24 monitored devices — compressors, evaporator fans, condenser units
Connectivity
Ezurio Sentrius BLE gateways + Canvas integration
Pilot duration
8 weeks (early-access program)
Ticketing
Maintenance tickets routed into the team's existing workflow
"
We went from dreading Monday morning's alert inbox to actually trusting the one thing it told us to look at.
— Maintenance lead, food-production operator
(name withheld — early-access program)
The pilot, step by step

From first device to first work order.

Day 1
Connected 24 devices
Sentrius BLE gateways forwarded sensor data from compressors, evaporator fans, and condenser units via Canvas integration. First readings arrived in Pulse within 45 minutes of wiring up the first gateway.
Day 2
First analysis ran overnight
Pulse Agent evaluated all 24 devices against manufacturer baselines and learned device-specific rhythm from the first 18 hours of data. Three compressors flagged for elevated vibration — below the manual alert threshold but trending upward.
Day 9
First work order accepted
Compressor C-07 ticket accepted by the maintenance lead. Bearing replaced during a planned Tuesday window with no production downtime. The team noted the ticket reasoning matched what they would have diagnosed — but a week earlier.
Week 6
Alert volume down 95%
The team's weekly alert digest dropped from 78 items to 4 actionable tickets. On-call escalations for cold-storage equipment essentially stopped during the pilot period.
Methodology note

Numbers reflect an 8-week internal pilot with one food-production operator on an early-access program. The fleet comprised 24 devices monitored via Sentrius BLE gateways and the Canvas integration. "Before" metrics are operator-reported from the 4-week period preceding Pulse deployment. "After" metrics are measured from Pulse telemetry and maintenance-ticket logs during weeks 5–8 of the pilot. Results vary by fleet composition, device age, and operational environment. Lead-time figures represent the interval between Pulse Agent's first flag on a device and the confirmed failure or service event.

Get started

Start with one device. Scale to ten thousand.

Connect your first device in under an hour. Pulse runs its first analysis overnight. Book a 30-minute walkthrough and we'll tailor it to your fleet.

Book a demo Read the docs →
// Tuesday, 03:14
Pump · Plant B — vibration drift
// projection
Bearing wear likely within 9 days
// recommended
Swap during Tue 03:00–05:00 window
✓ work order drafted · sent to maintenance